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To meet the requests from many VAPEPIE MAX 40000 fans, I decided to take a closer look at what’s inside the MAX 40000 by carefully disassembling one unit. This article is not a how-to guide, but a personal teardown record for those who are curious about the internal structure of this high-puff disposable vape.

Before starting, I gathered a few basic tools such as a screwdriver and scissors. Since this was my first time opening a MAX 40000 device, I had no clear reference point on where or how to begin. The outer shell does not show obvious access points, which already hints at a solid and tightly sealed design.
For the first 10 minutes, I carefully examined the device, trying to find a safe and clean way to open it. However, without prior experience or visible seams, progress was slow. Eventually, I decided to apply more force to break through the casing.
It’s worth noting that this approach was purely experimental. The MAX 40000 is clearly not designed to be opened, and the housing is much tougher than it appears.
After switching to a more forceful method, the teardown continued gradually. The process took nearly 30 minutes, mainly due to the durability of the outer shell. Although the casing is made of plastic, it is extremely rigid and resistant to deformation.

Image caption: I used scissors to cut through the outer casing with considerable force, revealing the MAX 40000 e-liquid reservoir. Due to the aggressive nature of this approach, the reservoir sustained some damage.

Image caption:As expected, the housing was damaged during the process. This confirms that the MAX 40000 prioritizes structural integrity and sealing rather than repairability or reuse.
Below are images showing the teardown process and the internal components once the device was fully opened.


Image caption:After removing the outer shell of the VAPEPIE MAX 40000, the e-liquid reservoir was completely destroyed due to the forceful disassembly.


With the outer shell removed, the internal layout became visible. The internal components are tightly packed and well-organized, reflecting a design focused on stability and long-term performance rather than modularity. Everything inside is fixed firmly in place, which helps explain how the device supports such a high puff count.
This teardown highlights just how robust the VAPEPIE MAX 40000 really is. While the device is not meant to be opened or serviced, examining its internal structure provides valuable insight into the build quality and engineering behind high-capacity disposable vapes.
If you’re interested in understanding how long-puff devices are constructed internally, this teardown offers a realistic look—without glossing over the difficulty or the trade-offs involved.
For all VAPEPIE MAX 40000 fans, if you are not a professional—like me—do not attempt to disassemble the device. If there is still e-liquid inside the reservoir, it will leak out completely once the housing is opened. In addition, the outer shell is extremely hard, and there is a real risk of cutting or injuring your hands during the process.
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